What is the formula for voltage drop?
Single-phase: VD = 2 × K × I × D ÷ circular mils. Three-phase: VD = 1.732 × K × I × D ÷ circular mils. DC uses the single-phase form. K is conductor resistivity at the insulation temperature — 12.9 for copper and 21.2 for aluminum at 75°C, scaled up or down for 60°C and 90°C ratings.
What voltage drop does the NEC allow?
The NEC states performance intent in Informational Notes, not enforceable limits. Common engineering practice: 3% maximum for a branch circuit and 5% total for feeder plus branch. The calculator checks both and labels each result against those references.
How does the temperature rating change voltage drop?
Conductor resistance rises with temperature. A 90°C-rated circuit (THHN/XHHW-2) runs about 5% more resistance than a 75°C circuit, and a 60°C circuit about 4% less. Pick the rating that matches your insulation; when in doubt, 75°C is the conservative default.
What is the minimum conductor size for a run?
The smallest AWG/kcmil size whose voltage drop stays within your limit for the given current, distance, and material. Choose ‘Minimum conductor size’ above, set the limit (3% or 5% is typical), and the tool walks the size ladder for you.
How far can I run a given conductor?
Maximum one-way distance = limit × voltage × circular mils ÷ (K × current), with the phase factor (2 for single-phase/DC, 1.732 for three-phase). Choose ‘Maximum circuit distance’ and the tool solves it directly. Ampacity is a separate check — run the feeder sizing calculator too.